Pick your model, pick your colors, upload your design — we handle everything from there. Custom hats built for teams, agencies, and anyone who takes their lid seriously.
⬡ THE PROCESS
Choose Your Model
Pick the hat style that fits your team — trucker, fitted, printed panel, and more.
Build It Live
Use our live preview configurator to upload your design, choose fully printed or laser engraved, select your shape, leatherette options, and more — see it come together in real time.
We Build It
Your custom hat is produced and shipped. Built to your spec, delivered done right.
⬡ MODEL 01 — AVAILABLE NOW
The gold standard for custom hats. Rock-solid structure, snapback fit, and available in a wide range of colors. The most popular choice for teams and agencies.
Black / Black
Black / Charcoal
Loden / Black
Loden / Loden
Khaki / Coffee
MORE
COMING
SOON
More Colors Soon
⬡ MODEL 02 — COMING SOON
The printed front panel takes the 112 to another level. Full-color camo and pattern prints on the front panel — bold, tactical, and impossible to miss.
Green Camo / Black
Admiral Duck Camo / Black
Blaze Duck Camo / Blaze Orange
Desert Camo / Brown
Green Camo / White
Sable Duck Camo / Black
Saltwater Duck Camo / Charcoal
Marsh Duck Camo / Loden
Inferno / Blaze Orange
Typhon / Black
Kryptek Typhon / Neon Orange
Kryptek Typhon / Neon Pink
Americana Duck Camo / White
Blizzard Duck Camo / White
MORE
COMING
SOON
More Colors Soon
The 112PFP is coming soon. Enter your email to be notified at launch.
⬡ MORE WAYS TO BUILD IT
The Hat Design Lab gives you a live preview of our most popular builds — fully printed panels and laser engraved leatherette. But that's not everything we do. If you want one of the decoration styles below on your hat, send us your design and we'll build a digital proof so you see exactly what you're getting before anything goes to production.
EMBROIDERED PATCH
The classic. Raised thread texture with that traditional stitched look. Holds up to hard wear and reads clean from across the room.
BEST FOR: LOGOS · BADGES · UNIT INSIGNIA
WOVEN PATCH
Thinner threads woven tight for fine detail embroidery can't hit — small text, thin lines, and intricate artwork stay crisp.
BEST FOR: DETAILED ART · SMALL TEXT
3D PUFF
Foam-backed embroidery that rises off the panel. Bold, dimensional, and impossible to miss — the streetwear standard.
BEST FOR: BOLD LETTERING · STATEMENT LOGOS
LEATHER PATCH
Genuine leather, debossed or engraved with your design. Rugged, premium, and it only looks better with age.
BEST FOR: PREMIUM BUILDS · RANCH & OUTDOOR
PVC PATCH
Molded rubber built for abuse. Weatherproof, dirt-proof, and dimensional — the go-to for tactical and duty wear.
BEST FOR: TACTICAL · LE & MILITARY UNITS
SILICONE TRANSFER
Sleek raised silicone applied directly to the panel — no patch border, no backing. A modern, athletic-brand finish.
BEST FOR: CLEAN MODERN LOOKS · PERFORMANCE HATS
SUBLIMATED PATCH
Full-color printing with photographic detail. Gradients, shading, and complex artwork reproduce exactly as designed.
BEST FOR: FULL COLOR · PHOTO-REAL ARTWORK
CHENILLE
The varsity letterman look — raised, textured yarn with old-school athletic heritage. Retro done right.
BEST FOR: VARSITY STYLE · RETRO BUILDS
PRINT STITCH
Printed detail combined with stitched texture in one patch — full-color artwork with real embroidered depth on top.
BEST FOR: COMPLEX ART WITH TEXTURE
Also available: tackle twill for oversized lettering and custom enamel pins to match your hat build. If you can picture it on a lid, we can build it.
SEND YOUR DESIGN
Use the form below — attach your artwork, logo, or even a rough idea, along with the style you want and your hat model.
GET YOUR PROOF
We spec the right method for your artwork and send you a digital proof showing exactly how it lands on the hat.
APPROVE & BUILD
Nothing goes to production until you sign off. Once approved, we build it and ship it done right.
⬡ START YOUR BUILD
Tell us what you're building and attach your artwork. We'll spec the right decoration method, put together a digital proof, and get you a quote — usually within one business day.
INCLUDE IN YOUR MESSAGE:
Or email us directly at
info@thetacpatch.com⬡ MORE MODELS
We're constantly expanding our hat lineup with new brands, models, fits, and styles. More options dropping regularly — check back often or reach out to ask about a specific model.
Ordering for your team, agency, or unit? Bulk orders and special pricing available. Contact us before placing your order and we'll take care of you.
GET A BULK QUOTE →The Hat Lab is just one part of what we build. Custom patches, challenge coins, apparel, and full agency programs — all under one roof.